Quality Overview

C4ISR Cables

Quality Overview

C4ISR Cables is a manufacturer of cable and harness assemblies for OEM, military, medical and high reliability applications.  Our facilities have been audited and approved by industry leading corporations and military contractors. We are committed to providing outstanding quality, customer service, on time delivery, and competitive pricing. C4ISR Cables has established metrics to monitor our on time delivery, yields and service quality. We are committed to reduce customer cost using lean manufacturing techniques, automation and continuous improvement in all our activities.

Quality-OverviewRight-Image

Every Assembler Is Trained to IPC/WHMA-A-620 Workmanship Standards for Cable and Harness Assembly

We train every team member to the IPC/WHMA-A-620 workmanship standard for cable and harness assembly. Our crimp quality assurance lab provides a comprehensive review of overall crimp quality to include pull testing, tool defined and process verification. The crimp test is performed on a regular weekly basis to chart out each tool that performs each crimp. Visual analysis of crimps, welds and splices is also performed as inspection criteria.

We Continuously look for methods to automate

We continuously search for new innovative equipment to automate any process we can turn into a highly reliable, repeatable process. The training and constant communication with all our certified assemblers is a core quality capability. We strive to provide the best-in-class work order instructions to include as many pictures and videos as possible.

Certified Soldering to J-STD-001

We continuously maintain a team of certified J-Std-001 solderers to provide the most reliable solder joint for each of our assemblies.

Training Modules for repeatable processes

We create our own internal training modules to certify each employee can not only build to IPC specifications but trained in operating benchtop tools and equipment. This sometime requires bringing in the manufacturer to provide training on site for each employee.

Serialization and lot code control for full traceability

C4ISR Cables ERP system has tremendous depth and capability in our manufacturing area and is designed for full serialization.

AS9102 First Article reporting (AS9100 quality System)

We provide all the criteria for your first article inspection reporting per AS9102

We are looking to grow with you by experiencing our performance capabilities